Flexible circuit boards, or flex PCBs, consist of several key components:
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Substrate Material: Typically made of polyimide (PI) or polyester (PET), providing flexibility and durability.
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Conductive Traces: Thin copper or other conductive material patterns for electrical connections.
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Coverlay: A protective insulating layer applied over the conductive traces, often made of adhesive-backed polyimide or similar materials.
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Solder Mask: Applied over the conductive traces to prevent unintended electrical connections and protect the circuit.
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Connector Pads: Areas where components are attached or soldered to the flex PCB.
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Stiffeners: Optional rigid sections added to provide support for connectors or components.
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Surface Finish: A coating on exposed copper to prevent oxidation and enhance solderability.
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Adhesive: Used to attach the flex PCB to other substrates or components in an assembly.